100% wastage tyre recycling is achieved (No churn left after the process)
No chemical ingredients are used in process (environment friendly)
During and after the process; no soil, water or air pollution is observed.
Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
The most cost-effective wastage tyre recycling technology in the world.
Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
The process can be applied to all rubber based materials.
The system creates an alternate source of energy to replace petroleum products and natural gas.
System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
The Features of the Fifth Generation Plant
Two catalyst room, in this way, can speed up the process of pyrolysis.
Two horizontal condenser, the cooling area of one horizontal condenser can be equaled with more than three vertical condensers. And also, the cooling way is longer than vertical condenser, in this way, the oil output will be guaranteed.
Another two length cooling pipes, the cooling area can be equaled with one vertical condenser, in this way, the cooling result will be better than our fourth Generation.
Anti back devices
Two anti back fire devices, it is our second water seal, and also reuse the exhaust gas as burning material, two anti back fire device, more safety, more energy saving.
The Perfect Solution (Pyrolysis Process): Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
As a result of pyrolysis of wastage tyres one obtains, FUEL OIL (45% to 50%) The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
CARBON BLACK (30% to 35%) Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;
Electric cable jacketing
Hose and doormat
Black nylon bag, Plastic pipes
Automotive spare parts
Black colorant in rubber materials
Industrial rubber products
STEEL WIRE (10% to 15%) Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
GAS (5% to 8%)
Non-Condensable gases arise during the pyrolysis process. There are some advantages such as
It has higher calorific value as compared to natural gas.
It can be replaced where natural gas and propane are stored.
The high energy gas may be utilized as a source of energy for the Pyrolysis process.
The amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 500 - 800 day gas, which has an enormous energy potential when evaluated.