Cookie Img
Send Inquiry Send SMS    Call Me Free
Home » Products » Waste Tyre Recycling Plants » New Design Tyre Pyrolysis Machine

New Design Tyre Pyrolysis Machine

New Design Tyre Pyrolysis Machine
New Design Tyre Pyrolysis Machine
Product Code : AE-90
Brand Name : Anjali
Product Description

Features of the plant:

·       100% recycling of tyre wastage is achieved (No churn left after the process)

·       No chemical ingredients are used in process (environment friendly)

·       During and after the process; no soil, water or air pollution is observed.

·       Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)

·       The most cost-effective wastage tyre recycling technology in the world.

·       Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.

·       Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.

·       The process can be applied to all rubber based materials.

·       The system creates an alternate source of energy to replace petroleum products and natural gas.

·       System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.

·       The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

The Perfect Solution (Pyrolysis Process) 

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well.

  FUEL OIL (45% to 50%)

CARBON BLACK (30% to 35%)

STEEL WIRE (10% to 15%)

GAS (5% to 8%)

Technical Detail:

·       This is a batch process system.

·       The wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure.

·       The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.

·       These vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form.

·       During the process, carbon black and steel are also generated.

·       The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.

·       These systems can be operated 24*7/365.

Sr. No.

Equipment

Specification

1

Equipment Model

AZ-150

2

Material

Plastic rubber (tyres) life garbage

3

Capacity For One Batch

About 8-10 tons wastage tyres

4

Work Pressure

Normal

5

Main Engine Rotation Speed

0.4 RPM

6

Fuels Choice

Coal, Wood, Gas, Oil

7

Power

35 HP

8

Cooling Method

Water

9

Cooling Water Consumption(T/H)

Cyclic

10

Type Of Installation

With Foundation

11

Reactor Dimension (MM)

6600*2600

12

Reactor Weight

About 28000 Kg.

13

Total Weight

About 38 MT

14

Land Require

12,000 to 15,000 Sq Ft

15

Construction Shed

40 * 80 Ft = 3200 Sq Ft

16

Water Require

1000 Liter Per Process

17

Manpower

1 Manager, 2 Technician, 7 Worker

 


ANJALI VENTURES LTD.

Contact Us

( *represents compulsory fields )

Tips on getting accurate quotes. Please include product name, order quantity, usage, special requests if any in your inquiry.



ANJALI VENTURES LTD. All Rights Reserved.