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7th generation automatic waste tyre pyrolysis plant

7th generation automatic waste tyre  pyrolysis plant
7th generation automatic waste tyre pyrolysis plant
Product Code : WTP11
Brand Name : Anjali Exim
Product Description
Backed by prosperous industry experience our organization is able to manufacture and supply an extensive range of Tyre pyrolysis. The offered pyrolysis is demanded in majority of industries for processing all the waste or contaminated materials from different operations. This pyrolysis is done in various steps procedure where recycling, collecting, separating and many more purpose are involved. The provided pyrolysis is designed and manufactured under our experienced professional guidance by utilizing superior quality materaial with advance techniques. The offered Tyre pyrolysis is available in various specifications on rock bottom prices.

Features:
  • Properly arranged devices
  • Rust, heat and moisture proof
  • Can operate on huge amount of material
  • Low power consumption

Company Profile:

Anjali Exim, taking recourse to innovative and efficient renewable technology has set a high threshold in producing sustainable energy including green fuel oil, carbon black, chemicals, gas and other derived product with the help of treating waste tyres as raw materials. Taking on the challenges of global warming, it has turned crucial to recycle waste rubber in order to transmute into renewable fuel oil in a manner that is environmentally accepted. This is tested and tried technology that can lead energy market to a complete transformation.

Main characters of waste tyre pyrolysis plants:

1. Heating system

  • Reactor Using Q345R boiler steel and the thickness is  and 16mm,the thickness would be changed according the customer's requirements. The main engine use horizontal-type of 360°structure-0.4 r/min

2. Separation system

  • Catalyst chamber and oil water separator

  • Depart the heavy oil and impurities from the oil gas to purify the oil.

3. Condensing system

  • Generally speaking,for all the raw material all be finished by heating to gasification and cracking, and then cooling to get oil

  • so the key is the relationship between the yield rate and condensation.

  • So the best and easy way is to improve the condenser cooling effect so as to get higher yield rate.

4. Dedusting system

  • Complete dust removal system

  • Desulfurization dedusting:remove the sulphur(when use coal as fuel) and dust

  • Water purification: for the second removal.

5. Waste gas recycles system

  • Gas collecting system

  • In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gasCH4& C4H8.

  • which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel

  • which is not only environment protection but also energy conservation

6. Carbon black recycles system

  • Vacuum carbon black slagging system

  • The solid residual will be left after the catalyst splitting from scrap plastic, approximately take up 5% of the waste tire.

  • Its main component is the black carbon, which can be used as raw materials in industry, as well could be mixed with the pulverized coal ash to produce

  • The raw material of the thermal power plant, and also could be applied to the manufacturing of the pulverized coal ash brick.

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Tyre recycling business plan

Key business components:

  • Tipping Fees

  • Rubber Recycling

  • Steel Recycling

  • Biofuels (R&D)

The key factors for a tyre recycling plant business plan:

  • Access to a consistent supply of scrap tires

  • Judicious selection of the appropriate recycling technology

  • Sound marketing for the recycled product

  • Customers

The description for Tyre pyrolysis process :

Pyrolysis is thermochemical disposal process for converting organic material at higher temperature in the presence of nitrogen and using adsorptions like methylene blue, phenol etc.

The process requires temperatures spanning over between 400 and 750 ºC for normal process as well as up to 800 ºC.

Owing to the various process temperature, one can obtain condensible oils and permanent gases from the pyrolysis.


Used Tyre recycling plant Process:

Pyrolysis is the environmentally accepted chemical disposal process of organic materials, pyrolyzed at varied temperatures under the presence of nitrogen and other nitrogen gas adsorptions.

Pyrolysis is also preferred to recycle the tyres into Fuel Gas & Oil, Carbon Black and Steel Wire

The waste tyres are generally comprises long polymer chain of C-H molecules.

Tyre recycling machinery

Output:
Carbon Black-            30 to 35%
Fuel Oil-                    40 to 45%
Steel scrap Wire-        10 to 15%
GAS-                        About 10%

Specification waste waste Tyre recycling machinery:

Details  Specifications for 5 tons Specifications for 12 tons
Equipment Model DBM-1 DBM-12-1
Raw Materials Waste Tyre & Plastics Waste Tyre & Plastics
Reactor Type Horizontal Rotary Horizontal Rotary
Reactor Size 2200*6000 mm 3000*7500 mm
Cooling Type Water Cooled Water Cooled
Heating Type Direct Heating Direct Heating
Heating Material Wood, Coal, Gases, Oil etc Wood, Coal, Gases, Oil etc
Rated Power 12 KW 25 kW
Working Pressure Normal Normal
Reactor Rotation Speed 0.4 rpm 0.4 rpm
Control System PLC / Manual PLC / Manual
Reactor Weight Approx. 8500 kg Approx. 15000 kg
Machine Weight Approx. 27 to 30 MT Approx. 50 to 55 MT

 

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Benefits and attributes of 7th generation waste tire pyrolysis plant:  
 
1. Less floor space

With our innovative design,  Anjali 6th generation pyrolysis plant does not require retrofitting since we attach a non-combustible pedestal to the reactor in order to replace the surface, it can save our clients a great deal of land and construction cost.  

2. 3 to 5 times service lives

At before, the efficiency, service life and performance of reactor is going down because of thermal expansion principle, therefore we incorporate a singular equipment in the reactor that is hot air heat. The performance life is five times better than before, besides ensuring the 100% utilization of heating energy.   
 
3. Fully environmental friendly

Dust Collection System is fitted with the reactor at the top, the system is designed in two configurations like Cyclone De-duster and Filter Bag De-duster, so it assures of efficient extraction of environmental dust. Other feature of the system characterizes the absence of de-dusting pool.  

4. Condensing system

The condensing system of plant determines the productivity of the oil on a great extent.

Our new series of pyrolysis plant employs three steps of cooling system, but now we incorporate four to six meters big horizontal condensers, and two vertical condensers in the plant to ensure the better quality and higher yield of oil.  

5.High value by-products

Carbon black can be changed to pellets through using our carbon black processing device, one can sell carbon black pellets for manufacturing pipes and other plastic or rubber products. It is very profitable venture.


ANJALI VENTURES LTD.

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