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Anjali Exim, taking recourse to innovative and efficient renewable technology has set a high threshold in producing sustainable energy including green fuel oil, carbon black, chemicals, gas and other derived product with the help of treating waste tyres as raw materials. Taking on the challenges of global warming, it has turned crucial to recycle waste rubber in order to transmute into renewable fuel oil in a manner that is environmentally accepted. This is tested and tried technology that can lead energy market to a complete transformation.
Main characters of waste tyre pyrolysis plants:
1. Heating system
Reactor Using Q345R boiler steel and the thickness is and 16mm,the thickness would be changed according the customer's requirements. The main engine use horizontal-type of 360°structure-0.4 r/min
2. Separation system
Catalyst chamber and oil water separator
Depart the heavy oil and impurities from the oil gas to purify the oil.
3. Condensing system
Generally speaking,for all the raw material all be finished by heating to gasification and cracking, and then cooling to get oil
so the key is the relationship between the yield rate and condensation.
So the best and easy way is to improve the condenser cooling effect so as to get higher yield rate.
4. Dedusting system
Complete dust removal system
Desulfurization dedusting:remove the sulphur(when use coal as fuel) and dust
Water purification: for the second removal.
5. Waste gas recycles system
Gas collecting system
In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gasCH4& C4H8.
which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel
which is not only environment protection but also energy conservation
6. Carbon black recycles system
Vacuum carbon black slagging system
The solid residual will be left after the catalyst splitting from scrap plastic, approximately take up 5% of the waste tire.
Its main component is the black carbon, which can be used as raw materials in industry, as well could be mixed with the pulverized coal ash to produce
The raw material of the thermal power plant, and also could be applied to the manufacturing of the pulverized coal ash brick.
Tyre recycling business plan
Key business components:
The key factors for a tyre recycling plant business plan:
Access to a consistent supply of scrap tires
Judicious selection of the appropriate recycling technology
Sound marketing for the recycled product
Tyre recycling machinery
Carbon Black- 30 to 35%
Fuel Oil- 40 to 45%
Steel scrap Wire- 10 to 15%
GAS- About 10%
Specification waste waste Tyre recycling machinery:
|Details||Specifications for 5 tons||Specifications for 12 tons|
|Raw Materials||Waste Tyre & Plastics||Waste Tyre & Plastics|
|Reactor Type||Horizontal Rotary||Horizontal Rotary|
|Reactor Size||2200*6000 mm||3000*7500 mm|
|Cooling Type||Water Cooled||Water Cooled|
|Heating Type||Direct Heating||Direct Heating|
|Heating Material||Wood, Coal, Gases, Oil etc||Wood, Coal, Gases, Oil etc|
|Rated Power||12 KW||25 kW|
|Reactor Rotation Speed||0.4 rpm||0.4 rpm|
|Control System||PLC / Manual||PLC / Manual|
|Reactor Weight||Approx. 8500 kg||Approx. 15000 kg|
|Machine Weight||Approx. 27 to 30 MT||Approx. 50 to 55 MT|
Benefits and attributes of 7th generation waste tire pyrolysis plant:
1. Less floor space
With our innovative design, Anjali 6th generation pyrolysis plant does not require retrofitting since we attach a non-combustible pedestal to the reactor in order to replace the surface, it can save our clients a great deal of land and construction cost.
2. 3 to 5 times service lives
At before, the efficiency, service life and performance of reactor is going down because of thermal expansion principle, therefore we incorporate a singular equipment in the reactor that is hot air heat. The performance life is five times better than before, besides ensuring the 100% utilization of heating energy.
3. Fully environmental friendly
Dust Collection System is fitted with the reactor at the top, the system is designed in two configurations like Cyclone De-duster and Filter Bag De-duster, so it assures of efficient extraction of environmental dust. Other feature of the system characterizes the absence of de-dusting pool.
4. Condensing system
The condensing system of plant determines the productivity of the oil on a great extent.
Our new series of pyrolysis plant employs three steps of cooling system, but now we incorporate four to six meters big horizontal condensers, and two vertical condensers in the plant to ensure the better quality and higher yield of oil.
5.High value by-products
Carbon black can be changed to pellets through using our carbon black processing device, one can sell carbon black pellets for manufacturing pipes and other plastic or rubber products. It is very profitable venture.
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